SmartTech™ Processor Pro (optimal for 6 seats )

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2 Days On-Site Training + 11 Advanced Online Courses

This package provides participants with a well-rounded understanding of Scientific Injection Molding. SmartTech™ Processor Pro is perfect for die setters, technicians, engineers, supervisors, and managers.

Prior to the event, participants are required to take online courses to prepare them for focused technical discussions and labs. This preparatory online training allows the instructor to better focus the discussions on your equipment and materials during the actual training session. Online training is also used after the on-site visit — to reinforce and expand upon concepts learning during the hands-on training sessions.

This advanced 2-day training is focused on the advanced skills of building, documenting, and troubleshooting a Scientific Molding process. We also offer an optional 1-day add-on workshop to further develop your employees’ scientific processing skills.

The SmartTech™ Processor Pro program combines:

  • Pre-Requisite Online Training
  • Face-to-Face Instruction
  • Hands-On Skills Development
  • Post-Requisite Online Training
  • SmartTech™ Processor Pro Completion Exam

Prerequisite Online Training

5 Online Courses

  • Injection Molding Basics: Machine, Process, and Mold
  • Understanding Plastics Materials
  • Establishing a Scientific Molding Process

Day 1 : Classroom Discussion Topics

  • Injection Molding Safety
  • Establishing 1st Stage Injection
  • Process Inputs vs. Outputs
  • Establishing 2nd Stage Packing
  • Check Ring Repeatability
  • Barrel Purging Concerns

Day 1 : Practical Skill Development

  • 1st Stage Injection Speed Determination
  • 1st Stage Injection Transfer Optimization
  • Maximum 1st Stage Injection Pressure
  • Maximum 1st Stage Injection Time
  • 1st Stage Check Ring Evaluation
  • 1st Stage In-Mold Rheology (optional)

Day 2 : Classroom Discussion Topics

  • 5 Rules of Effective Processing
  • Understanding Part Cooling
  • Understanding Screw Recovery
  • Scientific Process Documentation
  • Scientific Troubleshooting Techniques

Day 2 : Practical Skill Development

  • Mold Temperature Measurement
  • 2nd Stage Packing Pressure Optimization
  • 2nd Stage Packing Time Optimization
  • 2nd Stage Final Cushion Optimization
  • 2nd Stage Clamp Force Optimization
  • Scientific Melt Temperature Measurement
  • Scientific Coolant Temperature Measurement
  • Scientific Process Documentation

Post-Requisite Online Training

6 Online Courses

  • Material Drying Technology
  • Scientific Troubleshooting for Injection Molders

SmartTech™ Scientific Processor Pro Completion Exam

The areas being tested in this exam include:

  • Injection Molding Safety
  • General Molding Process
  • Plastics Material Basics
  • Basic Scientific Molding
  • Defect Troubleshooting